Welding Processes

There are many kind of welding processes available now days. Letter designation is commonly being assigned on each process for identification on drawings, tables, reference, etc. it is also include processes such as adhesive bonding, thermal spraying, and thermal cutting.

To distinguishes between welding processes grouped under “Brazing” and “Soldering” from “Arc Welding”, “Gas Welding”, “Resistance Welding”, “Solid State Welding”, and “Other Processes” is the Capillary attraction.

The international organization such as “American Welding Society or AWS” has made each welding process definition as complete as possible so that it will suffice without reference to another definition. AWS define a process as “a distinctive progressive action or series of actions involved in the course of producing a basic type of result”.

Refer to AWS, welding process is defined as “a materials joining process which produces coalescence of materials by heating them to suitable temperatures with or without the application of pressure or by the application of pressure alone and with or without the use of filler material”.

Mode of energy transfer, base on AWS, has grouped as the primary consideration. Then a secondary factor is the “influence of capillary attraction in effecting distribution of filler metal” in the joint. Capillary attraction distinguishes the welding processes grouped under “Brazing” and “Soldering” from “Arc Welding”, “Gas Welding”, “Resistance Welding”, “Solid State Welding”, and “Other Processes.”

Table below will show the welding processes grouping included the letter designation for each process. The letter designation assigned to the process can be used for identification on drawings, tables, etc.

Table 1. Welding Processes and Letter Designation.

Group

Welding Process

Letter Designation

Arc welding

Carbon Arc

CAW

Flux Cored Arc

FCAW

Gas Metal Arc

GMAW

Gas Tungsten Arc

GTAW

Plasma Arc

PAW

Shielded Metal Arc

SMAW

Stud Arc

SW

Submerged Arc

SAW

Brazing

Diffusion Brazing

DFB

Dip Brazing

DB

Furnace Brazing

FB

Induction Brazing

IB

Infrared Brazing

IRB

Resistance Brazing

RB

Torch Brazing

TB

Oxyfuel Gas Welding

Oxyacetylene Welding

OAW

Oxyhydrogen Welding

OHW

Pressure Gas Welding

PGW

Resistance Welding

Flash Welding

FW

High Frequency Resistance

HFRW

Percussion Welding

PEW

Projection Welding

RPW

Resistance-Seam Welding

RSEW

Resistance-Spot Welding

RSW

Upset Welding

UW

Solid State Welding

Cold Welding

CW

Diffusion Welding

DFW

Explosion Welding

EXW

Forge Welding

FOW

Friction Welding

FRW

Hot Pressure Welding

HPW

Roll Welding

ROW

Ultrasonic Welding

USW

Soldering

Dip Soldering

DS

Furnace Soldering

FS

Induction Soldering

IS

Infrared Soldering

IRS

Iron Soldering

INS

Resistance Soldering

RS

Torch Soldering

TS

Wave Soldering

WS

Other Welding Processes

Electron Beam

EBW

Electroslag

ESW

Induction

IW

Laser Beam

LBW

Thermit

TW

Above is a brief description about welding processes. Detail of each welding process will be on next post.

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